In the recent years, the demand for industrial furniture has hiked. It has become a popular choice in offices, cafes, and homes. Liked for its raw appearance, this type of furniture easily blends different materials such as wood and metal. Whether you are fond of doing some DIY stuff or into manufacturing business, understanding the process of creating industrial furniture is beneficial.
Let’s read about the process of industrial furniture manufacturing but first understand what industrial furniture is.
Industrial furniture is the furniture that has drawn inspiration from the industrial spaces and old factories. It is a fine blend of raw or reclaimed wood with metals like steel. This type of interior showcases strength, elegance and simplicity. In this type of furniture manufacturing the natural grains, bolts, welds and patinas remain visible.
The most common industrial furniture comprises of open shelving units made using thick wood planks and iron piping, wooden dining tables with steel legs, metal-framed chairs, coffee tables with welded metal frames and reclaimed wooden tops.
One of the most important steps in industrial furniture manufacturing is choosing the right wood and metal. The wood selection process involves checking the character of reclaimed wood, whether it has proper grain patterns, natural imperfections and a sustainable edge. The hardwoods like teak, oak and walnut are generally durable and give a timeless appeal but are highly expensive.
The softwoods such as spruce and pine are comparatively cheaper in price and easy to work with. The metal selection includes using mild steel because of its affordability, strength, and ease of welding, iron for its rustic look and heaviness, and Aluminium or stainless steel for their lightweight.
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The industrial furniture design focuses on creating simple geometry, visible joinery, and clean lines. The design comprises of three major steps: sketching and 3D modelling, ergonomics, and prototyping. The sketching and 3D modelling requires use of tools such as Fursion 360, AutoCAD, or SketchUp to create dimensionally correct models.
In the next step, efforts are put in to maintain the functionality of tables and chairs. It is observed that the furniture being created is comfortable, has proper height and meet the ergonomic standards. In the third step, an initial prototype is built up to evaluate aesthetics, stability, feasibility of the materials.
Once the design is finalized, the first step generally includes metal fabrication. The common procedure includes cutting, welding, grinding, finishing and coating. The steep pipes or flat bars are but using metal chop saws, plasma torches, or laser butters. The frames are assembled using MIG welding while TIG welding and spot welds can be used for creating seamless joints.
Once the welding is done, grinders are used to make the joints smooth and prepare surfaces for finishing. A powder coating, paint, black oxide or clear lacquer is applied to protect the metal from rust and give the required finishing.
Considered parallel to metal fabrication, the wooden elements are prepared in this step. The slabs or planks are cut in dimensions using circular saws, or table saws. After this, the surface is smoothened through sanding while preserving the natural character of wood.
To create table tops and shelves, mortise, biscuits, or dowels and tenon joints can be used as per the design requirement. The next step is applying oils, sealants, stains, or polyurethane to improvise the grain and make wood durable.
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After both wood and metal parts are finished, they are being assembled. The screws and bolts are generally visible as they are being aligned in the industrial style. The wood is mounted on the metal by using inset threaded inserts, welded tabs, and steel brackets. Further, adding rubber pads or feet adjustments ensures that the furniture lays well on uneven floors as well.
All the furniture pieces have to pass the quality check before they are set out for selling. The structure integrity is checked to ensure that the joints are strong and there isn’t any wobbling. The finishing is checked for consistency and that there are no scratches, drips on unevenness in the colour. Finally, the load capacity is being checked to ensure that it can bear weight.
With the growing awareness regarding sustainability, the manufacturers have become more active in ensuring that the materials used and the process involved is eco-friendly. Reclaimed wood, responsibly sourced materials, and eco-friendly finishes are used to minimize waste. The industrial furniture is known to be well-suited to sustainability as it uses recycled, and durable materials.
Once the industrial furniture design is ready, the repeatable joints and sizes are used for streamlining production. Regular work such as powder coating and metal cutting are outsourced to the workshops specializing in these tasks. Multiple units are being prepared in single design to lower the costs.
Industrial style furniture has huge demand in interior design especially in cafes, start-up offices, bars and urban lofts. You can create website and showcase your high-quality furniture pieces online. Further, the manufacturers can also collaborate with interior designers or architects.
Industrial furniture making is an art which has been mastered by Haus Luxuriant. The fine designs, durability, and usage of high-quality materials has made us the best furniture manufacturer company in Jaipur. If you have been looking for best industrial furniture in Jaipur, visit the store now.
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